The global life sciences industry is expected to grow to more than 600 billion dollars by 2027. It is also undergoing a paradigm shift from being manual, repetitive, and sequential to automated, fast-paced, and modular. At the core of this change are improved automation and integration in manufacturing lines, a greater focus on product traceability, reduced production costs, and the evolution of products from small batch sizes to high-volume production runs.
For manufacturers, this presents unique challenges along with a significant opportunity for growth. In response to these challenges, life science companies can explore automation in assembly techniques as well as new approaches to product development that improve efficiency while maintaining quality. Achieving these goals effectively requires a winning combination of speed and accuracy that can only be achieved through automation technology such as automated assembly lines.
The automated assembly line in medical & life science manufacturing:
Automated assembly is a fast and accurate way to produce high-quality products that meet the increasing demand for small batch sizes. Automated assembly also reduces production costs by streamlining the work process and reducing labor costs associated with hand assembling processes.
Automation in this environment is not just about simplifying tasks or increasing productivity – it’s about improving product safety and quality assurance. Automated systems can be programmed with precise specifications for each component being manufactured which ensures that everything is done according to protocol and no mistakes are made during production.
Life science automation is a form of automation in which the various components of a manufacturing process are controlled by computers. There are a few key applications where automation plays a vital role in the life sciences industry. Inhalers, IV cannulas, safety masks, blood bags, needles, and insulin pens all rely on automation to produce consistently high-quality products.
- Assembly of inhalers: The assembly of inhalers is an important step in the process of manufacturing. Inhaler assembly is a complex process that involves dosing and packaging and it requires high quality, precision, and attention to detail. When assembling inhalers, these processes can be automated by combining specialized packaging technology with other units. Pharmaceutical companies can count on specialists with years of experience in handling these medical devices. Some pharmaceutical companies have fully automated their inhaler assembly processes. This type of automation has allowed these companies to reduce costs while maintaining quality control and production capacity.
- IV cannulas: IV cannula assembly is a highly efficient process performed on fully automated assembly production lines. The lines have five different sections: a buffering system, an insertion section, an infusion set connection section, an airflow control section, and an antibacterial coating section. These lines are available separately or in sets for manufacturers who want to increase production capacity gradually.
- Safety masks: Automation may become necessary if production levels rise considerably above what could feasibly be handled manually; this could happen when demand grows faster than supply, or when demand becomes too high for existing facilities alone. During the pandemic, the market demand for safety masks was on the horizon. To meet this demand, manufacturers used automated solutions for manufacturing and even quality assurance.
- Integration of labeling and assembly section of blood bags: The labeling and assembly section is responsible for the labeling and assembly of blood bags. This includes applying labels to bags after they have been assembled, as well as applying bag closures to filled bags. The main machine used in this process is an automatic label applicator that applies labels to blood bags at high speed. The majority of the work performed by this section is automated to reduce the number of workers required by the process.
- Needle assembly: Needle assembly is a critical part of the life sciences manufacturing process. Precision needle assembly machines with high-quality controls are essential to ensure that the products you’re making are safe and effective. Precision needle assembly machines are used by the pharmaceutical and biotechnology industries to assemble needles and other thin, delicate components. The components are often made of plastic or metal, and they are assembled in a very controlled environment.
- Insulin pen assembly lines: In the case of high-volume production, Insulin pen assembly lines are to be automated using robots to do most of the work with utmost efficiency. Robots can work faster and allow many more components to be inspected simultaneously. A robot will typically inspect three times as many components per hour as a human would be able to inspect. Insulin pen assembly is a complex process with many steps. The process begins with the filling of a cartridge with insulin. The cartridge is then attached to the pen body and its parts are assembled. Finally, the finished pen is tested and packaged for shipment.
Bringing the change with automation:
Automation in the life sciences industry is also changing how manufacturing lines are set up, which has implications for automation system integrators. Companies that are looking to add value on top of their existing product lines will likely focus on increasing quality control while reducing costs and increasing output.
Automation is a key component of the life sciences industry. As new technologies emerge and more data becomes available, automation can be used to increase efficiency and reduce costs; it also improves quality control, which is important for both emerging markets and pharmaceutical companies looking to add value on top to their existing product lines.
At the core of this change are improved automation and integration in manufacturing lines, a greater focus on product traceability, reduced production costs, and the evolution of products from small batch sizes to high-volume production runs.
As a result, life science application companies need to find ways to make their products as efficient as possible. When it comes to manufacturing, automation is the answer. It allows manufacturers to achieve higher levels of quality control while reducing costs and increasing output.
Automated assembly – Creating a winning combination of speed and accuracy:
The industry will continue seeing a rise in demand for automation-ready products and services that allow manufacturers to meet those demands at scale. Automation in life science manufacturing is a critical component of the life sciences industry and one that is becoming increasingly necessary as manufacturing facilities become more complex and processes become more automated. It can also improve quality, reduce costs and increase efficiency.
Automation in life science manufacturing is a critical component of the life sciences industry and one that is becoming increasingly necessary as manufacturing facilities become more complex and processes become more automated. It can also improve quality, reduce costs and increase efficiency.
The automated assembly also allows manufacturers to meet increased demand for smaller batches sizes – a necessity in life science manufacturing where research and development play an integral role.
Life sciences manufacturers can maintain their competitive edge by focusing on automation in assembly techniques as well as new approaches to product development that improve efficiency while maintaining quality. In addition, they should consider adopting new technologies that allow them to scale up production needs and improve productivity while reducing costs.
Manufacturing in life science needs specialists with years of experience in handling production, cost control, quality assurance, safety, and other aspects. Life science manufacturing is a complex industry that requires exceptional automation solutions. Titan Engineering & Automation Limited (TEAL) specializes in providing Life Science automation solutions, from to end-of-line testing solutions. With over two decades of experience in this field, TEAL has become an industry leader for its ability to provide quality Life Science automation solutions at competitive prices.